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The Internal Fault Detector (IFD™)

The Internal Fault Detector improves worker safety and makes it easier to restore power. Utilities benefit from enhanced productivity and improved operation efficiency.

IFD Payback

IFD Delivers:

  • Improved Efficiency
  • Improved Transformer Diagnostic
  • Improved Reliability
  • Reduced Material Costs
  • Environmental Costs Avoided
  • Accident Costs Avoided
Detection at a Glance
Detecting internal faults at low currents in pole type distribution transformers can be difficult and dangerous for a line crew. There now is a way for your crew to easily and quickly detect these faults. A way that improves their safety, your service, and reduces operating costs at the same time.

The Internal Fault Detector (IFD™) is an innovative and reliable device that does exactly that. The IFD device tells the lineworker at a glance if an internal fault has occurred.

How It Works
When an internal fault occurs, the IFD releases a highly visible orange signal that crews can see from 60 feet (20 meters) away from the pole, even at night. The signal alerts crews that the transformer should not be re-energized, preventing a potential catastrophic failure and enhancing their safety.

Operating Principles
During an internal fault, the rate at which the pressure rises is at least one thousand times faster than any other pressure rise that might occur as a result of normal operating or external causes. This rapid pressure rise then becomes a reliable means to detect internal transformer faults.

Enhances Safety for Crew & Public
Re-energizing can be very hazardous if a transformer contains an undetected internal fault. When the IFD has activated crews can make more informed decisions quickly and no longer need to climb the pole to inspect and attempt to detect internal faults, making operations safer.

Costs related to potential damage and litigation from the public, utility, and cable/telephone workers for personal injuries can also be greatly reduced, as well as costs for damages to surrounding equipment and property, and lost manpower time.

Enhances Utility Performance
The IFD makes it easier to restore electrical power for customers, especially during storms, high winds and extremes in temperatures. Since utility personnel can quickly identify from the ground which transformers need replacing, your customers benefit from fast restoration of power. The IFD provides you with improved operating efficiencies, line crew productivity, and reduces troubleshooting costs.

Cost-Savings
The IFD is a low-cost, simple addition to pole type transformers. This investment in personnel safety and efficiency is quickly recovered through reduced transformer life cycle costs. For example, reduced costs from re-closing the fuse cutouts on a transformer with internal damage. The IFD also incorporates a built-in pressure relief device (PRD) that replaces the need for transformers to have a separate PRD.

Installing the IFD
The IFD is easy to install at the manufacturing level, or can be easily retrofitted. Its non-intrusive design fits all transformer tanks with ratings ranging from 10 kVA and above. It also uses the same hole size and shape (1.34in.) as that used for installation of a dual voltage switch in pole type transformers. For details on installation see the IFD Installation Information.

Reliability and Stability
The IFD is not affected by mechanical vibrations during truck or rail transport, utility transformer installation, high winds, or pole impacts. It also incorporates a removable shipping lock for transportation, storage and field installation, ensuring that there are no "false positive" operations. In addition, the IFD is non-resettable to prevent tampering once activated. For detailed technical specifications see the IFD Technical Specifications.

For detailed information on the IFD see the Product Brochure, Technical Specifications and FAQ section.

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IFD with signal activated

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"Closed" view of the IFD

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IFD with signal activated


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Interior View of Transformer with IFD

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Related Pages
Product Overview
Product Brochure (PDF)Product Brochure (PDF)
Technical Specifications
Frequently Asked Questions
Installation Information
In-Service Inspections
Ordering Information

Video
Training Video

Youtube Video

The videos are now Youtube hosted and embedded.


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